Vertical Autoclave Manufacturer in Manesar – triple valve vertical steam sterilizer by GS Enterprises
15+ Years of Manufacturing Excellence

Reliable Vertical Autoclave Manufacturing in Manesar

A vertical autoclave is a top-loading, high-pressure steam sterilization unit designed to eliminate bacteria, viruses, fungi and spores from surgical instruments, glassware, media, linen and laboratory waste. At our Manesar manufacturing facility, GS Enterprises builds vertical autoclaves using premium SS 304 and SS 316 stainless steel, precision-machined pressure vessels and imported safety valves — ensuring consistent sterilization cycles, long service life and complete operator safety.

Whether you run a multi-speciality hospital in Gurugram, a pathology lab in Manesar, a pharmaceutical unit in Bawana, or a research centre in Delhi NCR, our vertical autoclaves are engineered to match your throughput, chamber size and automation needs.

  • Double-walled & single-walled chamber options with PUF insulation
  • Triple safety valve, pressure gauge & digital temperature controller
  • Automatic pressure release & low-water cut-off protection
  • Radial locking system with safety interlock mechanism
  • Custom capacities, trolleys & stainless steel baskets available
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2500+
Autoclaves Installed
1200+
Happy Clients Pan India
20–200 L
Capacity Range
24×7
After-Sales Support
Working Principle

How Does a Vertical Autoclave Work?

A vertical autoclave uses saturated steam under pressure to achieve sterilization. The process involves several precisely controlled phases that ensure complete microbial inactivation.

Working principle of vertical autoclave in Manesar – steam sterilization process

The Steam Sterilization Cycle

Moist heat in the form of saturated steam is the most effective sterilization method for heat- and moisture-resistant materials. When steam condenses on cooler surfaces, it releases latent heat that coagulates and destroys microbial proteins. The cycle consists of:

  • Air Removal: Air is evacuated from the chamber to allow steam to penetrate the load.
  • Heating: Steam raises the chamber temperature to 121°C or 134°C.
  • Sterilization Hold: The load is held at the set temperature for a defined time (15–60 min).
  • Exhaust: Steam is released and pressure is reduced.
  • Drying: Residual moisture is removed to prevent recontamination.

The relationship between pressure and temperature is critical — at 15 PSI, water boils at 121°C, and at 30 PSI, it reaches 134°C. Vertical autoclaves manufactured in Manesar by GS Enterprises precisely control these parameters using digital controllers and safety valves.

Types

Types of Vertical Autoclaves We Manufacture

Based on construction, automation and application, vertical autoclaves are available in several configurations. Here are the main types we build at our Manesar facility.

Single-Walled Vertical Autoclave

Basic model with a single chamber wall. Cost-effective and suitable for low-frequency use in small clinics and labs. Available in 20–50 L capacities.

Double-Walled Vertical Autoclave

PUF-insulated outer jacket retains heat, reducing cycle time and power consumption. Ideal for busy laboratories and hospitals.

Triple Valve Vertical Autoclave

Equipped with three valves for steam inlet, air exhaust and condensate drainage. Provides superior steam quality for microbiology and media prep.

Fully Automatic Vertical Autoclave

PLC/HMI-controlled with programmable cycles, data logging and printer. Designed for pharmaceutical and validation-driven environments.

SS 316 Pharmaceutical Autoclave

Constructed with SS 316 contact parts for corrosion resistance and GMP compliance. Ideal for cleanrooms and injectable manufacturing.

Custom-Built Vertical Autoclave

Tailored to specific chamber sizes, pressure ratings, voltage configurations or special baskets. Built to your exact requirements.

Our Range

Vertical Autoclave Models Manufactured in Manesar

Choose from semi-automatic, fully automatic and triple valve vertical autoclaves — each built to deliver uniform steam penetration, precise temperature control and dependable repeatability across every sterilization cycle.

Semi Automatic Vertical Autoclave in Manesar – stainless steel steam sterilizer Best Seller

Semi-Automatic Vertical Autoclave

A dependable workhorse for clinics, diagnostic labs and small hospitals. Manual door locking with automatic pressure control and digital temperature display.

  • Capacity: 20 L to 100 L
  • Working pressure: 15–20 PSI
  • Digital PID temperature controller
  • SS 304 inner chamber
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Triple Valve Vertical Autoclave Steam Stock Sterilizer in Manesar High Performance

Triple Valve Vertical Autoclave

Steam stock sterilizer with three-valve control for precise steam inlet, air exhaust and condensate drainage — ideal for microbiology and media preparation.

  • Capacity: 50 L to 150 L
  • Triple valve steam control system
  • Double-walled PUF insulated body
  • Stainless steel perforated basket
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Fully Automatic Vertical Autoclave Manufacturer in Manesar with PLC control Fully Automatic

Fully Automatic Vertical Autoclave

PLC/HMI-controlled vertical autoclave with programmable cycle, printer output and data logging — built for pharmaceutical and validation-driven environments.

  • Capacity: 75 L to 200 L
  • PLC + HMI touchscreen control
  • Cycle data logging & printer
  • Validation-ready documentation
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Double Walled Vertical Autoclave in Manesar with PUF insulation Energy Efficient

Double-Walled Vertical Autoclave

PUF-insulated double-walled construction retains steam heat, reduces cycle time and lowers power consumption — ideal for high-frequency laboratories.

  • Capacity: 35 L to 150 L
  • PUF insulation for heat retention
  • Lower power consumption
  • Faster heat-up & cooling cycle
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SS 316 Vertical Autoclave in Manesar for pharmaceutical sterilization Pharma Grade

SS 316 Pharmaceutical Vertical Autoclave

Corrosion-resistant SS 316 chamber and internals for pharmaceutical, biotech and cleanroom sterilization where GMP compliance is essential.

  • SS 316 contact parts
  • GMP / cGMP compliant design
  • Mirror-polished internal surfaces
  • Cleanroom compatible
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Custom Vertical Autoclave Manufacturer in Manesar for special applications Custom Built

Custom-Built Vertical Autoclave

Need a non-standard chamber size, higher pressure rating or a special basket configuration? Our Manesar facility builds fully customised units.

  • Any capacity on request
  • Higher pressure ratings available
  • Custom baskets, trolleys & trays
  • Site-specific installation support
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Components

Key Components of a Vertical Autoclave

Every vertical autoclave manufactured by GS Enterprises in Manesar is assembled using high-quality components that ensure safety, reliability and long service life.

  • Pressure Vessel: Heavy-gauge SS 304/316 chamber designed to withstand high pressure.
  • Safety Valve: Spring-loaded valve that releases excess pressure automatically.
  • Pressure Gauge: Analog or digital gauge for real-time pressure monitoring.
  • Temperature Controller: PID controller for precise temperature regulation.
  • Heating Element: Immersion-type heater for rapid steam generation.
  • Water Level Sensor: Low-water cut-off to prevent dry-run damage.
  • Radial Locking Lid: Robust locking mechanism with safety interlock.
  • Steam Trap: Removes condensate while retaining steam.
  • Exhaust Valve: Controls steam release at the end of the cycle.
  • Perforated Basket: Stainless steel basket for holding instruments.
  • Control Panel: Houses switches, indicators and automation controls.
  • Insulation: PUF or mineral wool insulation for energy efficiency.
Key Features

Why Our Vertical Autoclaves Perform Better

Every unit manufactured at our Manesar plant undergoes rigorous hydro-testing, safety validation and performance verification before dispatch.

Triple Safety Valve System

Spring-loaded safety valve, pressure release valve and low-water cut-off work together to protect the operator and the vessel from over-pressure conditions.

Precise Temperature Control

Digital PID controller maintains sterilization temperature at 121°C or 134°C with minimal fluctuation, ensuring complete microbial kill every cycle.

Advanced Automation

Optional PLC and HMI touchscreen control with programmable cycles, alarm logging, batch printing and USB data export for regulatory documentation.

Heavy-Duty Stainless Steel

SS 304 / SS 316 pressure vessel with argon-welded seams and mirror-polished interior for corrosion resistance and easy cleaning.

Low Water Cut-Off

Automatic water level sensing cuts off heating when water falls below safe limits — preventing heater burnout and dry-run damage.

Radial Locking Door

Robust radial locking mechanism with safety interlock prevents the lid from opening while the chamber is still under pressure.

Energy Efficient Design

PUF-insulated double-walled construction retains heat, shortens cycle time and reduces electricity consumption by up to 30%.

Easy Maintenance

Front-accessible components, standard spare parts and a modular heating element make servicing quick and cost-effective across India.

Specifications

Technical Specifications

Standard technical parameters of vertical autoclaves manufactured by GS Enterprises in Manesar. Custom ratings available on request.

Parameter 20 L – 35 L 50 L – 75 L 100 L – 200 L
Chamber Material SS 304 / SS 316 SS 304 / SS 316 SS 304 / SS 316
Construction Single / Double Wall Double Wall PUF Insulated Double Wall PUF Insulated
Working Pressure 15–20 PSI 15–20 PSI 15–22 PSI
Working Temperature 121°C – 134°C 121°C – 134°C 121°C – 134°C
Sterilization Time 20 – 40 Minutes 30 – 50 Minutes 40 – 60 Minutes
Control Type Semi / Fully Automatic Semi / Fully Automatic Fully Automatic / PLC
Heating Element 2 kW – 3 kW 4 kW – 6 kW 6 kW – 12 kW
Power Supply 220 V / 50 Hz Single Phase 220 V / 440 V 440 V / 50 Hz Three Phase
Safety Features Safety Valve, Pressure Gauge, Low Water Cut-Off Triple Valve, Interlock, Low Water Cut-Off Triple Valve, PLC Alarms, Interlock
Warranty 12 Months 12 Months 12 Months
Benefits

Benefits of Choosing a Vertical Autoclave

Vertical autoclaves offer distinct advantages over horizontal models for many applications. Here's why they are a popular choice in Manesar and across India.

Space-Saving Design

Compact footprint makes them ideal for small labs and clinics with limited floor space.

Cost-Effective

Lower initial cost and reduced installation requirements compared to horizontal autoclaves.

Faster Cycles

Smaller chamber volume heats up quickly, reducing overall cycle time.

Lower Water Consumption

Requires less water per cycle, making it more economical to operate.

Safe Operation

Radial locking and interlock systems prevent accidental opening under pressure.

Easy Maintenance

Simple design with accessible components makes servicing quick and affordable.

Comparison

Vertical vs Horizontal Autoclave

Choosing between a vertical and horizontal autoclave depends on your space, capacity needs and application. Here's a detailed comparison.

Feature Vertical Autoclave Horizontal Autoclave
Loading Top loading Front loading
Floor Space Small footprint Requires more floor space
Capacity Range 20 L – 200 L 50 L – 1000 L+
Cost Lower initial cost Higher initial cost
Cycle Time Faster for small loads Longer but handles bulk loads
Best For Clinics, labs, small hospitals Large hospitals, pharma production
Installation Simple, plug-and-play Requires more setup
Applications

Where Our Vertical Autoclaves Are Used

From multi-speciality hospitals in Gurugram to research laboratories in Manesar, our vertical autoclaves serve a wide cross-section of industries.

Hospitals & Clinics

Sterilization of surgical instruments, dressings, linen, OT kits and reusable medical devices.

Pathology Laboratories

Media preparation, glassware sterilization, culture media and biohazard waste treatment.

Pharmaceutical Industry

GMP-compliant sterilization of equipment, containers, components and cleanroom garments.

Research Institutes

Microbiology, biotechnology and life-science research requiring repeatable sterilization.

Food & Beverage

Sterilization of packaging, utensils and processing equipment for hygiene compliance.

Waste Management

Safe treatment of biomedical and laboratory waste before disposal as per BMW Rules.

Veterinary Care

Sterilization of veterinary surgical instruments and animal care equipment.

Industrial Labs

Quality-control laboratories in manufacturing and processing industries.

Our Process

How We Manufacture Vertical Autoclaves in Manesar

A structured, quality-controlled manufacturing workflow ensures every autoclave leaving our Manesar facility meets international sterilization standards.

Design & Engineering

Custom engineering drawings based on client capacity, pressure and automation requirements.

Material Selection

Certified SS 304 / SS 316 sheets and plates sourced from approved steel suppliers.

Precision Fabrication

CNC cutting, rolling and argon welding of the pressure vessel for leak-proof seams.

Hydro & Pressure Testing

Every vessel is hydro-tested at 1.5× working pressure before assembly proceeds.

Assembly & Wiring

Heating elements, controllers, valves, gauges and safety systems are fitted and wired.

Performance Validation

Live sterilization cycle test with temperature mapping and safety trip verification.

Quality Inspection

Final inspection, documentation and certification before packing.

Dispatch & Installation

Safe packing, pan-India delivery and on-site installation with operator training.

Why GS Enterprises

Your Trusted Vertical Autoclave Partner in Manesar

With over a decade of manufacturing experience, in-house fabrication capability and a pan-India service network, we deliver autoclaves that perform reliably for years.

ISI & CE Certified Quality

Our vertical autoclaves comply with ISI and CE standards, with documented testing at every stage.

In-House Manufacturing

Complete control over fabrication, assembly and testing at our own facility — no third-party dependency.

Competitive Pricing

Direct-from-manufacturer pricing in Manesar with no middlemen, ensuring the best value for your budget.

Fast Pan-India Delivery

Strong logistics network ensures quick dispatch across Haryana, Delhi NCR and all major Indian cities.

Dedicated After-Sales Support

Prompt service response, genuine spare parts and AMC options to keep your autoclave running.

Customisation Capability

Custom chamber sizes, pressure ratings, baskets and automation levels built to your specification.

Operator Training

On-site training for your staff on safe operation, cycle programming and preventive maintenance.

Complete Documentation

Test certificates, operation manuals, IQ/OQ/PQ support and warranty documents provided with every unit.

Buying Guide

How to Choose the Right Vertical Autoclave in Manesar

Selecting the correct vertical autoclave ensures optimal performance and long-term value. Consider these factors before purchasing.

Capacity Requirement

Determine the volume of instruments or media you need to sterilize per cycle. Choose from 20 L to 200 L.

Material of Construction

SS 304 for general use, SS 316 for pharmaceutical and corrosive environments.

Automation Level

Semi-automatic for basic needs, fully automatic with PLC for validation and documentation.

Pressure & Temperature

Ensure the unit reaches 121°C at 15 PSI or 134°C at 30 PSI as per your sterilization protocol.

Safety Features

Look for safety valve, low-water cut-off, interlock and pressure gauge.

Certifications

Choose ISI, CE or ISO certified equipment for quality assurance.

After-Sales Support

Check for local service availability, spare parts and warranty terms.

Budget

Balance features with cost. Remember that cheaper units may compromise safety and durability.

Maintenance

Maintenance & Safety Guidelines

Proper maintenance and safe operating practices extend the life of your vertical autoclave and ensure consistent sterilization results.

Daily Checks

  • Check water level before each cycle.
  • Inspect door gasket for wear or debris.
  • Ensure pressure gauge reads zero before opening.
  • Verify safety valve is not blocked.

Periodic Maintenance

  • Clean chamber and basket weekly with mild detergent.
  • Descale heating element monthly (as per water hardness).
  • Replace door gasket annually or when worn.
  • Calibrate temperature and pressure sensors yearly.

⚠️ Safety Note: Never attempt to open the autoclave while the pressure gauge shows pressure. Always follow the manufacturer's operating manual and train operators on safe use.

Certifications

Certifications & Compliance

Our vertical autoclaves are manufactured to meet national and international standards, ensuring safety and performance.

ISI Certification

Complies with Indian Standards for sterilization equipment, ensuring quality and safety.

CE Marking

Meets European health, safety and environmental protection standards for global acceptance.

ISO 13485

Quality management system for medical devices, ensuring consistent product quality.

GMP Compliance

Designed for pharmaceutical applications with documentation support for validation.

Pricing

Vertical Autoclave Price in Manesar – Cost Factors

The price of a vertical autoclave varies based on several factors. Here's a transparent breakdown to help you plan your budget.

Factor Impact on Price
Capacity 20 L to 200 L; larger capacity increases cost
Material SS 304 standard; SS 316 adds 15–25% premium
Construction Double-walled with PUF insulation costs more than single-walled
Automation Fully automatic with PLC/HMI adds significant cost
Safety Features Triple valve, interlock, low-water cut-off add to price
Accessories Extra baskets, trolleys, printer, data logger
Certification ISI, CE, ISO certified units may cost slightly more
Installation & Training On-site installation and operator training may be included or extra

VERTICAL AUTOCLAVE MANUFACTURER IN MANESAR & SERVICE AREAS

GS Steem Industries is a professional Vertical Autoclave Manufacturer in Manesar offering vertical autoclave manufacturing, supply, installation, testing, and maintenance services. Our vertical autoclaves are designed for hospitals, clinics, pathology laboratories, pharmaceutical companies, research centres, veterinary facilities, food processing units, and industrial laboratories that require dependable steam sterilization.

As a trusted Vertical Autoclave Manufacturer in Manesar, we understand that every facility can have different sterilization requirements. Our team considers chamber capacity, operating pressure, temperature, material of construction, automation requirements, available installation space, power supply, water quality, and the intended application before planning a suitable vertical autoclave.

Manesar is an important industrial and commercial hub with healthcare, pharmaceutical, manufacturing, research, and laboratory facilities. Our Vertical Autoclave Manufacturer in Manesar services are planned to support these applications with practical sterilization equipment. Depending on project requirements, vertical autoclaves can be configured with suitable chamber capacities, stainless-steel construction, safety systems, pressure controls, and automated operating features.

We also provide vertical autoclave solutions across Gurugram, Delhi, Noida, Faridabad, Ghaziabad, Rewari, Bhiwadi, Dharuhera, Neemrana, and other nearby industrial and healthcare locations. Our team can assist with equipment selection, site requirements, installation planning, commissioning, operator guidance, spare parts, and after-sales maintenance support.

For pharmaceutical units, hospitals, diagnostic laboratories, educational institutions, veterinary centres, and industrial laboratories, we can discuss sterilization requirements and recommend an appropriate vertical autoclave configuration. The equipment can be planned according to required capacity, operating conditions, available space, automation level, safety requirements, and application needs.

If your location is not listed above, you can still contact GS Steem Industries with your project location and sterilization requirements. We can discuss supply and installation possibilities for locations across Haryana, Delhi NCR, and other major cities in India.

Contact GS Steem Industries for professional Vertical Autoclave Manufacturer in Manesar services and discuss your requirements for vertical autoclave manufacturing, supply, installation, commissioning, operator training, spare parts, and maintenance support.

Client Feedback

What Our Clients Say About Our Vertical Autoclaves

Hospitals, laboratories and pharmaceutical companies across Haryana and Delhi NCR trust GS Enterprises for their sterilization equipment needs.

G Google ★★★★★
Excellent Build Quality

We purchased a 75 L triple valve vertical autoclave for our pathology lab in Gurugram. The build quality is excellent and the sterilization cycle is very consistent. Installation was quick and the team trained our staff properly.

RS
Dr. Rajesh Sharma Pathology Lab Owner, Gurugram
G Google ★★★★★
Great Value for Money

Compared several vertical autoclave manufacturers in Manesar before finalising GS Enterprises. Their pricing was transparent, delivery was on time and the after-sales support has been prompt whenever we needed it.

AM
Anil Mehta Hospital Administrator, Manesar
G Google ★★★★★
GMP Compliant & Reliable

We ordered SS 316 fully automatic vertical autoclaves for our pharmaceutical unit. The PLC control, data logging and documentation support made our validation process much easier. Highly recommended for pharma applications.

PK
Priya Kapoor QA Manager, Pharma Company, Bawana
FAQ

Frequently Asked Questions

Common questions about Vertical Autoclave manufacturing, pricing, sizes and after-sales support in Manesar and across India.

GS Enterprises is one of the most trusted vertical autoclave manufacturers in Manesar, Haryana. We manufacture ISI and CE certified vertical steam sterilizers with capacities from 20 litres to 200 litres, offering semi-automatic, fully automatic and triple valve models for hospitals, laboratories, pharmaceutical companies and research institutes.

The price of a vertical autoclave in Manesar starts from approximately ₹45,000 for a 20–25 litre semi-automatic model and goes up to ₹4,50,000 for a 150–200 litre fully automatic triple valve unit. Final pricing depends on chamber capacity, construction material (SS 304 / SS 316), automation level, accessories and customisation.

A vertical autoclave has a top-loading cylindrical chamber with a vertical orientation and occupies less floor space, making it ideal for small to medium laboratories and clinics. A horizontal autoclave has a front-loading chamber, offers larger capacity and is generally used for bulk sterilization in hospitals and pharmaceutical production.

We manufacture vertical autoclaves in Manesar in standard capacities of 20 L, 25 L, 35 L, 50 L, 75 L, 100 L, 150 L and 200 litres. Custom sizes and double-walled chambers can also be manufactured as per client requirement.

Yes. Although our manufacturing unit is based in Manesar and Delhi NCR, we supply and install vertical autoclaves across Haryana, Delhi, Noida, Gurugram, Faridabad, Rajasthan, Punjab, Uttar Pradesh and all major cities in India, along with export to select international markets.

Every vertical autoclave manufactured by GS Enterprises comes with a 12-month warranty against manufacturing defects. We provide free installation and commissioning, operator training, and prompt after-sales service with genuine spare parts availability across India.

A typical sterilization cycle in a vertical autoclave takes 30 to 60 minutes including heat-up, sterilization hold and cooling. The exact duration depends on chamber capacity, load type and the selected temperature (121°C or 134°C).

Absolutely. Our Manesar manufacturing facility is fully equipped to build custom vertical autoclaves with non-standard chamber sizes, higher pressure ratings, special baskets or trolleys, alternative voltage configurations and advanced PLC automation. Share your requirement with our team for a tailored quotation.

Looking for a Reliable Vertical Autoclave Manufacturer in Manesar?

Get a free consultation and quotation today. Our engineers will help you choose the right capacity, material and automation level for your application.